肥料

有能力在一个步骤和过程中混合和造粒澳门银河国际在线网址澳门银河国际在线网址公司 k系列搅拌机 provide fertilizer manufacturers the most efficient way to create high value, 复合肥料澳门银河国际在线网址.

Market demands on fertilizer specifications leave manufacturers with a difficult task of creating the perfect solution for their customers. 传统上是复杂的, 多步骤、多设备设计工艺, 高昂的时间成本, energy and maintenance can be an obstacle for market entry or reduced profitability. 澳门银河国际在线网址的澳门银河国际在线网址 k系列搅拌机 create significant opportunities for fertilizer manufacturers who already have an established process as well as companies looking to develop new products or turn materials previously viewed as waste into valuable fertilizer products.

造粒肥料的好处

肥料提供重要的营养, minerals and other novel ingredients to improve the performance of soil and crops. The delivery and absorption of these nutrients is vital to the successful growth of plant life. Common concerns with powdered fertilizer delivery include excessive dust upon application, washing away of fertilizer prills with rain and watering, 以及所需配料的不均匀输送.

Granulating fertilizer products can provide the following solutions:

肥料 stays put and are available for absorption over a longer time period than powdered or liquid fertilizer.
减少的肥料流入了流域
使用过程中无灰尘 – more fertilizer reaches targeted areas and not lost in transportation or application due to dusting
Homogeneous complex granules ensure all ingredients are in each granule in equal proportions for even distribution of nutrients. This provides superior nutrition compared to blended fertilizer products where particles tend to segregate by density and spread nutritionally unequally over the target area when compared to a complex pellet application.

10 Reasons to Manufacture 肥料 in a Lancaster Mixer

颗粒留在原地-不会被水或雨水冲走
使用过程中无灰尘
Homogeneous granules ensure all nutrients/ingredients in each granule
减少机器占用空间
适用于高水分原料
自定义澳门银河国际在线网址尺寸控制
高成品率
减少生产时间
降低系统复杂性
减少粘合剂的使用

简化流程 & 提高投资回报率

Current fertilizer manufacturing processes typically involve multiple steps with many different pieces of machinery for drying, 铣, 混合和团聚. Limitations with use of high moisture raw materials require initial drying prior to processing which adds additional time and energy costs to the manufacturing process. Using pin mixers or other similar mixers with disc pelletizers or pellet mills require the addition of large and imprecise amounts of binders and water to create a final product. Lower yields of specific size ranges of pellets with these types of pelletizing processes lead to reprocessing of materials.

The 澳门银河国际在线网址的澳门银河国际在线网址 K-Series Mixer utilizes a high shear, counter-current mixing action to mix and granulate in one-step, 消除了对多个设备的需求. 有能力 begin with higher moisture raw materials (up to 50% depending on material properties) than traditional systems can handle, the initial drying and consequent 铣 steps are eliminated or greatly reduced. As a consequence, energy consumption of the system is also reduced, thereby lowering operating costs.

Reduced levels of binders and water are required because of the highly effective dispersion of additives throughout the main ingredients. By optimizing the additive levels, waste, typically found in less precise systems, is eliminated.

The counter-current mixing action in a Lancaster Mixer utilizes a high-speed rotor, plow and counter-rotating pan to continuously move materials into the path of the mixing tool so granulated material is homogenously coated throughout the mix, eliminating the need for overages of additives to assure agglomeration.

The independently controlled mixing tools provide flexibility to achieve high yield product specific fertilizer size ranges. The programmable controls allow for highly repeatable batch results as well as producing differing size pellets batch-to-batch with the touch of a button.

在一天结束的时候, the Lancaster Mixer produces a superior product at a higher throughput with higher on size yields for a lower operating cost resulting in an increase ROI for our customers.

材料 & 使用

Lancaster Mixers are being used in the manufacturing of fertilizer with organic and inorganic raw materials. Our customers produce high value homogenous granules with complex dissimilar ingredients that are broadcast spreadable, 以最小的设备和能源需求.